Contract & Toll
Your Reliable Chemical Manufacturing Partner
With our adaptable production facility, we offer toll manufacturing through a complete turn-key contract process. This provides a flexible approach to your liquid and powder manufacturing needs.
From sourcing materials and components through our established supply chain, to planning and executing your requirements through our comprehensive Quality Assurance System, CCI provides a robust chemical production process, ensuring the delivery of compliant and highly credible products.
For 30 years our secret formula has been keeping yours a secret.
For more than 30 years, we have manufactured custom chemical solutions to our customers’ specifications. We use only approved suppliers so that the quality and performance of all items meet - and often exceed - customers’ expectations.
We have a long-standing commitment to producing the highest quality chemicals possible, and we continually strive to improve upon our manufacturing processes.
State-of-the-art Chemical Manufacturing Facilities, Ready to Meet Demand
A Dedication to Quality Chemicals at Every Step
Our Technical Team has more than 30 years of experience in formulating recipes, developing turn-key products, packaging, and compatibility - and regulatory compliance.
We are committed to excellence in all our operations, and we hold ourselves accountable by undergoing independent audits of managerial practices, supply chain management and quality control. In addition, external resources provide us with analysis of finished goods to ensure a consistently high level of quality.
Our quality assurance system ensures that all materials, manufacturing processes and supply chain management are fully traceable. We ensure that our products meet the highest quality standards—and maintain them throughout their life cycle.
State-of-the-art Chemical Manufacturing Facilities, Ready to Meet Demand
We have a state-of-the-art chemical manufacturing facility, with more than 20 full time staff on hand to meet your needs. And we have a network of temporary staff ready to accommodate those periods when you need us most.
This means we can react quickly and effectively to your demands, so you can take care of whatever chemical needs your business has.
Liquid manufacturing capabilities include more than 20 blending tanks ranging from 200 to 20,000 litres. Mixing capabilities vary from low to high viscosity with variable speeds including liquid cream blenders, hot and cold water-jacked equipment, heating capabilities, dosing control units for bulk storage, hypo and caustic capability and dosing control units for RO and town water.
Converting the bulk blended liquids into the nominated pack size is achieved through a range of packing processes from bulk tankers, 1000 litre IBC, 200 litre drums, 10 to 20 litre cubes and 250 millilitre to five litre bottles.
Filling equipment includes automated six-head fillers for two to five litre double-sided bottles, auto capper and tightener, an in-line double-sided label applicator, ink-jet printer for batch coding, an auto carton erector and taper and a carton label applicator with inkjet.
For smaller packs we have an auto gear pump four to six head filler for 100 millilitre to two litre bottles, a cap/trigger tightener, an in-line vacuum labeller for round or double-sided bottles, a carton taper and a carton label applicator.
For larger size pack-offs, we have a range of pumps and a bulk liquid filler.
Our powder blending capabilities include three-ribbon blenders ranging from 500 to 1500 kilograms with water jacket. Product types vary from laundry powders to chlorinated, caustic and acid-based products. Packing equipment can convert bulk blend product from a 10-gram sachet to a 1000-kilogram bulk bag.
Specialised packing equipment for five-kilogram carton/pail to 25 kilogram pail/bag include a rotary sieve ensuring consistency in particle size and free flowing product, and an in-line Z transfer conveyor, which takes products to an automatic filler with PLC weight control measuring capabilities.
We have sachet filling equipment for liquids and powders from 10 to 50 millilitres/grams, a 16-head soluble powder POD filler and a single-head auger filler with the capability to fill 500 grams to five kilograms.
Not a creative bone in your body? We have a defined approach that will help get your dreams on warehouse shelves quicker.
Our Customer Service Team will efficiently and accurately handle your order, from initial process and acknowledgement, all the way through to dispatch.
The MPR application is used to process factory orders. Our procurement team makes certain that the materials and components requested from our approved suppliers arrive on schedule. This enables the quality assurance team to check that they meet the requirements for manufacturing use.
All inbound materials are assigned lot numbers and are quarantined until our quality assurance team releases them to our warehouse stores. They are then prepared for manufacturing usage by being stored in their designated areas in accordance with DG storage rules and regulations.
The Quality Assurance Team has checks and measures in every part of the supply chain. These include the acceptance of materials and components, the assaying of liquid and powder blends, the acceptance of bulk products to be packed down in specified packaging and the final release of sale before dispatch. The quality assurance process operates under the guise of ISO9001 and GMP accreditation.
All materials are assigned lot numbers from the time of receipt. This ensures traceability of batches and provides crucial information for any quality investigation required.
Compounders are instructed by master batch sheets that have been compiled from customers' IP. These are then approved by customers before being made available for use. All materials required for the recipe are assigned lot numbers which are recorded on the batch sheet to ensure traceability for quality referral. A sample is always taken to be assayed against the quality control specification. On approval, the bulk product is then available for filling.
Filling & Packing
The Filling and Packing Team assembles the packing components as instructed by the master batch sheet. In-line labellers and batch coders are set up for the Quality Assurance Team to approve. Blending tanks and filling equipment are thoroughly washed after packing is complete. A clean tag system is used for traceability. Washout foaming tests are utilised for specified products to ensure there is no chance of cross contamination.
Freight & Logistics
Before Freight and Logistics prepare the packed finished goods for transport, the Quality Assurance Team will perform a final check to ensure the goods meet specifications. Logistics will then prepare the finished goods for transport per the instructions on the master batch sheet. After the goods have been picked up by the nominated transport provider, our Customer Services Team informs customers of the shipping details.
Your new partnership awaits
Let’s create chemistry together.
We work closely with our partners to understand their products on a commercial and scientific level and to achieve great results for them and their end users.
To speak to one of our experienced production consultants - get in touch!
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